PCE Technology: How to reduce costs and increase profits

Yeah, and if you work with cement, this is where I can help you a lot.

1. If you are engaged in the concrete industry and are usually using PCE series of water reducing agents, we teach you to use PCE mother liquor or PCE powder fully dissolved in water to prepare concrete superplasticizers, so that you learn to produce your own concrete admixtures. We can help you reduce production costs, reduce the cost of water reducer, help you save money.
2. If you are engaged in the production of PCE water reducer, using our technology enhancement solutions and excellent PCE powder products, we can help you save costs and increase profits.

In the following, we take PCE water-reducing agent with 1.0Kg (L) /100Kg cement content and 20% solid content as an example for comparison.

Liquid PCE (50%)				PCE powder（98%）
Materials	Dosage（Kg）	Estimated unit price（$）	Money（$）	Materials	Dosage（Kg）	Estimated unit price（$）	Money（$）
Water-reducing type PCE	260	1000	260	Water-reducing type PCE	132	1785	235.6
Comprehensive type PCE	80	1080	86.4	Comprehensive type PCE	41	1857	76.13
Slump retaining type PCE	40	1100	44	Slump retaining type PCE	20.5	1928	39.5
sodium gluconate	20	800	16	sodium gluconate	20	800	16
air entraining agent	1.2	2150	2.58	air entraining agent	1.2	2150	2.58
deodorant	0.3	1720	0.516	deodorant	0.3	1720	0.516
Water	598.5	0	0	Water	785	0	0
Sum	1000		409.5		1000		370.3
To achieve the same result the cost of producing mother liquor is saved about $40 per 1000kg

The above table only calculates the cost of raw materials, and does not calculate the packaging cost of liquid. If IBC ton drums are used for packaging, the packaging cost needs to be calculated, and the liquid packaging also requires the investment of storage tanks. The overall production equipment investment will also be greater than that of powder PCE-PD products, according to the statistics in the above table. Take a 20-foot container as an example：

Liquid PCE in 20-foot container (packing specification 1100Kg/IBC)		Powder PCE in 20-foot container PCE(packing specification 25Kg/bag)
adjustment accuracy	1100Kg	adjustment accuracy	25Kg
The quantity of entire container	22000Kg	The quantity of entire container	23000Kg
The quantity of finished goods that can be produced at one time	58000Kg	The quantity of finished goods that can be produced at one time	118800Kg
This calculation shows that the use of PCE powder can save a port fee, sea freight, customs clearance fees and freight to your factory.

Fully water-soluble PCE powder is a typical product in the production technology of PCE, with obvious technical and cost advantages.

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